{"id":75309,"date":"2019-05-07T13:25:30","date_gmt":"2019-05-07T11:25:30","guid":{"rendered":"https:\/\/blejkan.de\/renowacja-wykladzina-z-rur-utwardzanych-na-miejscu-cipp-utwardzanie-para-wodna-proces-phoenix\/"},"modified":"2020-01-24T12:25:18","modified_gmt":"2020-01-24T11:25:18","slug":"rehabilitation-with-a-pipe-liner-cured-in-place-cipp-steam-curing-phoenix-process","status":"publish","type":"page","link":"https:\/\/www.blejkan.de\/en\/rehabilitation-with-a-pipe-liner-cured-in-place-cipp-steam-curing-phoenix-process\/","title":{"rendered":"Rehabilitation with a pipe liner cured in place (CIPP) \u2013 steam curing \u2013 Phoenix process"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; border_color=&#8221;accent&#8221; border_style=&#8221;solid&#8221; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; css=&#8221;.vc_custom_1548944632644{border-top-width: 12px !important;}&#8221;][vc_column width=&#8221;1\/1&#8243;][vc_custom_heading heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243; text_weight=&#8221;300&#8243; subheading=&#8221;in accordance with PN-EN 752-5; 13689 and PN-EN ISO 11296-1, 11296-4&#8243;]DESCRIPTION OF PIPELINE REHABILITATION USING A SLEEVE \u2013 PIPE LINER CURED IN PLACE (CIPP) \u2013 STEAM CURING[\/vc_custom_heading][vc_separator sep_color=&#8221;color-gyho&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_custom_heading heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243;]PIPE LINING COMPONENTS DEPENDING ON THE MATERIAL[\/vc_custom_heading][vc_column_text]The main element of the \u201cPhoenix Process\u201d set is a flexible sleeve with a seam, made of polyester fabric with a woven structure, with one side coated with polyethylene. After rehabilitation of a pipeline with such a sleeve, the polyethylene side makes the internal, smooth surface of the pipe. The sleeve is soaked with epoxy resin.<\/p>\n<p>The standard material used in TUBETEX quality products is high-resistant polyester, whose main properties include excellent mechanical properties (high tensile strength, low creeping, stable mechanical properties), excellent temperature stability (150\u00b0), and excellent abrasion resistance.[\/vc_column_text][vc_custom_heading heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243;]EQUIPMENT FOR INSTALLING PIPE LINERS[\/vc_custom_heading][uncode_list icon=&#8221;fa fa-check&#8221;]<\/p>\n<ul>\n<li>sewer cleaning machine \u2013 with water heating<\/li>\n<li>remote controlled inspection camera<\/li>\n<li>remote controlled equipment for internal milling of pipeline<\/li>\n<li>liner inversion and curing machine (inversion drum)<\/li>\n<li>by-pass equipment (pumps, hoses)<\/li>\n<li>test equipment<\/li>\n<\/ul>\n<p>[\/uncode_list][vc_custom_heading heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243;]PREPARATION FOR THE INSTALLATION[\/vc_custom_heading][vc_column_text]TECHNICAL EVALUATION OF THE PIPELINE<\/p>\n<p>Before rehabilitation of the pipeline using the sleeve method, the pipeline is jet-cleaned with a cleaning machine placed on a truck. An exceptional combination of a high-pressure pump (1200 bar) with water heating ensures that the pipeline is thoroughly cleaned (steel, cast iron) from any settled sludge and build-ups, degreased and dried. After that the pipeline is inspected with a remote controlled camera. The analysis of the video from the sewer inspection forms the basis to create a detailed computer report on the technical condition of the pipe.<\/p>\n<p>SATURATION OF THE PIPE LINER<\/p>\n<p>The lining is soaked with epoxy resin on the construction site and after flowing through calibration rollers it is ready for installation.[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_custom_heading heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243;]INSTALLATION[\/vc_custom_heading][vc_column_text]<strong>Using a sleeve to rehabilitate a pipeline<\/strong>\u00a0consists in lining the surface of the host pipe with a coating made of a resin soaked sleeve which fits the shape of the host pipe. After curing, the lining covers any cracks and seals the pipeline and serves as a replacement pipe, also preventing infiltration and exfiltration.<br \/>\nThe lining is introduced into the rehabilitated pipeline using the inversion method which prevents risk of damage of the lining during its insertion. An inversion drum is used for that purpose: After inserting the lining inside, through a special connection it is filled with compressed air and steam which causes resin polymerization and the hardening of the lining. The resin soaked unwoven fabric making part of the sleeve adheres to the wall of the rehabilitated pipeline<br \/>\nAfter the sleeve hardened, using a camera, control tests are carried out to asses the internal surface of the pipe. Also, air-tightness is tested. After that the pipe is ready for use.[\/vc_column_text][vc_custom_heading heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243;]CONTROL[\/vc_custom_heading][vc_column_text]<strong>CCTV INSPECTION<\/strong><\/p>\n<p>Once the installation is finished and drains are opened a CCTV acceptance inspection is made and recorded on a DVD or another storage medium. At the same time an inspection report is prepared.<\/p>\n<p><strong>TESTS<\/strong><\/p>\n<p>In accordance with PN-EN ISO 11296-1, 11296-4[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/1&#8243;][vc_separator sep_color=&#8221;color-gyho&#8221;][vc_custom_heading sub_lead=&#8221;yes&#8221; subheading=&#8221;Diameter range: DN300 \u2013 DN1200 Industrial, gas, water, and water networks.&#8221;]APPLICATION[\/vc_custom_heading][vc_separator sep_color=&#8221;color-gyho&#8221;][vc_custom_heading heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243;]DEFECT REMEDIATION[\/vc_custom_heading][vc_column_text]Any defects are made good with the help of a camera-controlled robot and\/or by gluing in dedicated repair kits.<br \/>\n[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/1&#8243;][uncode_block id=&#8221;74944&#8243;][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; border_color=&#8221;accent&#8221; border_style=&#8221;solid&#8221; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; css=&#8221;.vc_custom_1548944632644{border-top-width: 12px !important;}&#8221;][vc_column width=&#8221;1\/1&#8243;][vc_custom_heading heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243; text_weight=&#8221;300&#8243; subheading=&#8221;in accordance with PN-EN [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-75309","page","type-page","status-publish","hentry"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.blejkan.de\/en\/wp-json\/wp\/v2\/pages\/75309","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.blejkan.de\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.blejkan.de\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.blejkan.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.blejkan.de\/en\/wp-json\/wp\/v2\/comments?post=75309"}],"version-history":[{"count":0,"href":"https:\/\/www.blejkan.de\/en\/wp-json\/wp\/v2\/pages\/75309\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.blejkan.de\/en\/wp-json\/wp\/v2\/media?parent=75309"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}